Reliable and cost-effective lubrication of open gear drives not only requires high performance products, but also skills to ensure their correct application and the ability to provide durable solutions for overcoming unfavourable developments. The combination of advanced products, lubrication systems and skill of our technical service technicians has made Tremack a one-stop total solution provider for our open gear application. We are able to provide regular service inspections as well as special maintenance support by our German operating team of well trained technicians.
Our service package for open gear drives include:
- Lubrication management with selection of the most suitable (technical and economical) product and optimisation of consumption rates and relubrication intervals
- Regular inspections of drives and application systems at agreed intervals including measurement of the temperature profile across the flanks and a vibration measurement at the pinion bearings, the assessment of contact pattern, gear flank condition and potential damage, as well as a complete check of the lubricant application system
- A detailed written report with appropriate documentation for each inspection service
- Surveillance or carrying out of running-in processes
- A lubricant consumption optimisation program
- Support in alignment of transmission gears in case of requirement
- Repair services such as grinding of pitting marks and mechanical treatment of flanks
- Support in optimisation of lubricant application systems
- Recommendations for improved protection of the drives from contamination or lubricant leakage
- Analysis of lubricant samples
- Preparation of inspection plans
- Single lessons or a complete training program for the plant staff
